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5 Series

The 5 Series from AJ Power delivers exceptional performance, reliability, durability and low operating costs. All models within the range are available in both open and sound attenuated versions, with a full array of optional extras to match your requirements.

SECTORS SERVED INCLUDE:
Construction, residential, agriculture and commercial.

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5 Series

33-275 kVA


Fuel Optimised Non Emissions Compliant

Standard Features

    • Engine

      To ensure world-class quality our engines are all manufactured in the United Kingdom, Europe, United States of America or Japan.

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    Engine
    • Alternator

      All our alternators are UK sourced.

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    Alternator
    • Radiator

      All the radiators that we use in our generating sets are European manufactured.

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    Radiator
    • Water Separator

      Water contamination in fuel is separated out with the fuel/water separator.

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    Water Separator
    • Battery Cables

      Heavy duty battery cables.

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    Battery Cables
    • Manual Pack

      Full functional manual pack supplied with all generating sets.

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    Manual Pack
    • Circuit Breaker

      Complete with power loom and Busbar connection point. (Not standard on 9 Series).

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    Circuit Breaker
    • Medium Duty Air Cleaner

      Removes contaminants in the air prior to entering the engine.

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    Medium Duty Air Cleaner
    • 1 Phase AVR Sensing

      Voltage sensing via one phase.

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    1 Phase AVR Sensing
    • Emergency Stop Push Button

      Allows you to quickly stop the generating set in case of an emergency. Pressing the emergency stop button causes the generating set to shut down immediately.

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    Emergency Stop Push Button
    • Coolant Solution

      Standard 30% antifreeze supplied with all generating sets. Upgade for colder ambients available as an option.

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    Coolant Solution
    • Radio Frequency Interference Suppression Kit (AR6)

      Minimises disturbances on the generators output from interference caused by non-linear loads. Also known as RFI.

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    Radio Frequency Interference Suppression Kit
    • Record of Events (ER1)

      Record of events - Events recorder inSight3250 (100 x FIFO) InSight6000 (300 x FIFO) - Not available with InSight3000

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    Record of Events
    • kW, kWh and PF display (KD1)

      kW, kWh and PF display - Insight3250/4000/6000 only

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    kW, kWh and PF display
    • Overload Protection Alarm (OL1)

      Overload - STD on InSight4000 Panel Only (Not available on InSight3000/3200/3250).

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    Overload Protection Alarm
    • Battery

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    Battery
    • InSight3000 Control Panel (PN3)

      Basic automatic control panel with simple to use controls and numerical displays.

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    InSight3000 Control Panel
    • Fuel Consumption Display (FC1)

      Instantaneous fuel consumption display. (Standard on limited models).

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    Fuel Consumption Display
    • Base Tank

      This is a self contained fuel tank in base frame of generating set.

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    Base Tank
    • Industrial Silencer

      Industrial silencer standard on open sets.

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    Industrial Silencer

Optional Features

Control System

    • InSight3200 Control Panel (PN3M)

      Automatic control panel with electronic engine support as well as expansion and remote communication capabilities.

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    InSight3200 Control Panel
    • InSight3250 Control Panel (PN3ME)

      Automatic control panel with electronic engine support, expansion and remote communication capabilities, power factor/kW measurement, real time clock and event history.

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    InSight3250 Control Panel
    • InSight4000 Control Panel (PN47/2)

      Automatic mains failure control panel (can operate the generator and mains circuit breaker in the event of a mains failure). Power factor/kW measurement, real time clock and event history Remote monitoring option available. Includes battery charger as standard.

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    InSight4000 Control Panel
    • Control Panel Heater (CPH1)

      Recommended for generating sets working in cold, arduous conditions.

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    Control Panel Heater
    • InSight3200/ 3250 Programming Interface Card (DPC1)

      Used to program the InSight3200/3250 operating parameters.

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    InSight3200/ 3250 Programming Interface Card
    • InSight4000 Programming Kit (DPC2)

      Used to program the Insight4000/ATSc (automatic transfer switch controller) operating parameters.

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    InSight4000 Programming Kit
    • InSight6000 Auto Synchronising Panel (PN62/3/4)

      This is our most advanced control panel. It is used for synchronising with the mains power supply or with other generating sets (maximum 32 sets). Includes battery charger as standard.

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    InSight6000 Auto Synchronising Panel
    • LS5 Panel (LS5)

      The LS-5 is a synchronising and load sharing controller to be used in conjunction with InSight6000. The LS-5 is designed to enable complex power management applications with multiple incoming mains and bus breakers. Supplied loose.

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    LS5 Panel
    • Parallel Operation Loss of Mains Protection Relay Panel (LMP)

      A modular panel mounted protection for generators operating in parallel to the mains supply. It incorporates a wide range of protection features and communication capabilities to safeguard both the power supplied and the generating sets. Works in accordance to G59 and G10.

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    Parallel Operation Loss of Mains Protection Relay Panel
    • 16 Channel Remote Annunciator (RA16)

      A 16-channel display unit for remotely indicating the status of a generating set fitted with an InSight4000 & 6000 control panel. The annunciator communicates with the control panel and can be mounted up to 240 metres away from the generating set. 14 programmable outputs to suit your preferences.

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    16 Channel Remote Annunciator
    • Remote Display Panel (RP3M/ RP3ME/ RP6)

      Remotely control and monitor the generator with a separate remote panel identical to the one fitted on the genset.

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    Remote Display Panel

Control Functions

    • Exercise Timer (AGE1)

      Starts and stops the genset at a predefined time each week. (InSight3250/4000 only)

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    Exercise Timer
    • Expansion Card (EXC)

      Provides the controller with 8 additional contacts which can be used as either inputs or outputs.

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    Expansion Card
    • Expansion kit (EXK)

      Provides the controller with 8 additional inputs and 8 additional outputs.

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    Expansion kit
    • Adjust Voltage Through Control Panel (VA1)

      Raise or lower the voltage from the controller/control panel

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    Adjust Voltage Through Control Panel

Protection Alarms

    • Maintenance Call (MC1)

      An alarm activates on the control panel when it is time to service the machine. (hours until service is adjustable, default: 400) Standard on InSight3200/3250/4000/6000

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    Maintenance Call
    • Over/ Under Voltage Protection (UV1)

      If the voltage of the genset exceeds or drops below the nominal value, the machine alarms and shuts down. Standard on InSight3200/3250/4000/6000

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    Over/ Under Voltage Protection
    • Over/ Under Frequency Protection (UF1)

      If the frequency of the genset exceeds or drops below the nominal value, the machine alarms and shuts down. Standard on InSight3200/3250/4000/6000

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    Over/ Under Frequency Protection
    • Reverse/ Reduced Power Protection (RP1)

      Protects the generator from importing power which will damage the machine. InSight3250/4000/6000 only

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    Reverse/ Reduced Power Protection
    • Load Imbalance Protection (LI1)

      If the current on one of the phases exceeds the current on any of the other phases by a predefined percentage, the machine will produce a load imbalance alarm. InSight4000/6000 only.

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    Load Imbalance Protection
    • Definite Time Overcurrent (DT1)

      If the current exceeds a predefined limit for a certain period of time the machine alarms and shuts down. InSight4000/6000 only.

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    Definite Time Overcurrent
    • Inverse Time Overcurrent (IT1)

      The time it takes for the machine to shutdown is proportional to the magnitude of the overcurrent. i.e a large overcurrent will shutdown the machine faster than a smaller overcurrent. InSight4000/6000 only.

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    Inverse Time Overcurrent

Communications

    • Volt Free Contacts (VF3/4)

      Programmable contacts for your required outputs.

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    Volt Free Contacts

GSM Modem Kit

    • Remote Communications Solution for InSight3200/3250 (RC7A/B)

      Remote communications plug-in module. Ethernet interface/GSM/GPRS wireless remote monitoring with antenna.

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    Remote Communications Solution for InSight3200/3250
    • Remote Communications Solution for InSight4000/6000 (RC4 / 6)

      Alarm annunciation, SMS / Email / SNMP, remote control & data logging. Internet access of controller possible over Ethernet LAN / GPRS. Includes DPC Kit, SMA Quadband Antenna.

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    Remote Communications Solution for InSight4000/6000

Automatic Load Transfer Panels

    • Automatic Transfer Systems (ATS) (ATS)

      To provide automatic control of your standby generating set in the event of a power outage. Available from 40A - 4000Amp

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    Automatic Transfer Systems (ATS)

Sound Attenuated Enclosures

    • Sound Attenuated Enclosure (CAESQ)

      Fully galvanised steel enclosure delivering durability and security for your generating set.

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    Sound Attenuated Enclosure

Engine

    • Electronic Governor (EG1)

      Accurately controls the engine speed. Recommended for synchronising. Standard on some models - Refer to factory.

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    Electronic Governor
    • Electronic Governor Programming Kit (GCK1)

      Used to program or monitor the Woodward L series governor

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    Electronic Governor Programming Kit
    • Coolant Heater (WH1)

      Helps the engine to start in cold weather.

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    Coolant Heater
    • Lube Oil Drain (LV1)

      Allows removal of lubricant during service or maintenance.

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    Lube Oil Drain
    • Lube Oil Drain Pump (LP1)

      Assists in the removal of lubricant during service or maintenance.

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    Lube Oil Drain Pump

Alternator

    • Anti-condensation Heater (AH1)

      Appropriate when the generating set is to be sited in a low ambient and/or high humidity environment, the heater maintains the air around the windings at a suitable temperature to prevent winding corrosion due to condensation.

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    Anti-condensation Heater
    • Permanent Magnet Generator (PMG) (AR3)

      High overload ability for motor starting.

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    Permanent Magnet Generator (PMG)
    • Programming Interface Kit (AP1)

      Used to adjust setting on MeccAlte automatic voltage regulator.

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    Programming Interface Kit
    • Upgrade AVR from 1-phase to 3-phase Sensing (AR7)

      More accurate voltage regulation with unbalanced loads.

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    Upgrade AVR from 1-phase to 3-phase Sensing
    • Total Plus Winding Protection (AWP1)

      This is the ultimate solution to be used when the application or the environment is abusing the insulation of the generating set. Also includes an overcoating of all the rotating active components.

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    Total Plus Winding Protection
    • Upgrade Drive End Inlet From IP21 to IP23 Protection (AIP3)

      Improved protection against moisture ingress.

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    Upgrade Drive End Inlet From IP21 to IP23 Protection
    • Newage Stamford Alternator (SAA)

      Change standard alternator to Newage Stamford alternator.

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    Newage Stamford Alternator

Radiator

    • Transition Mounting Flange (WT1)

      Open sets only. Allows ease of fitting of transition during room installation

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    Transition Mounting Flange
    • Flexible Transition Duct (WD1)

      Open sets only. Used in removing hot air from room installations

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    Flexible Transition Duct
    • Sound Attenuator (WZ1)

      Open sets only. Used for reducing noise. Supplied loose.

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    Sound Attenuator
    • Weather Louvre (WW1)

      Open sets only. To prevent water and dust ingress in conjunction with sound attenuator. (room installations)

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    Weather Louvre
    • Low Ambient Coolant Solution (WA2)

      Coolant solution for ambients down to -36degC. 50% antifreeze.

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    Low Ambient Coolant Solution
    • Approaching High Coolant Temperature Alarm (WC2)

      Automatic high coolant temperature alarm at pre-set temperature level. Available with InSight4000/6000 only.

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    Approaching High Coolant Temperature Alarm
    • Low Coolant Level Alarm (WS1)

      Automatic low coolant level alarm at pre-set low level measurement. Not available with InSight3000.

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    Low Coolant Level Alarm

Baseframe/ Handling

    • Bunded Fuel Base Tank (BT1)

      Secondary containment of fuel for leakage prevention.

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    Bunded Fuel Base Tank
    • Bunded Base Tank with Leak Detection

      Automatic alarm upon detection of fluid in bund.

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    Bunded Base Tank with Leak Detection
    • Extended Bunded Metal Base Tank (BT2)

      Extended tank. Available for canopied models only.

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    Extended Bunded Metal Base Tank
    • Single Point Lift (BL1)

      Eye hook fitted to top centre of canopy. Provides means of lifting generating set and is useful during installation. Available with canopied models only. Please refer to factory for use on trailer mounted generating sets.

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    Single Point Lift
    • Captive Anti-Vibration Mounts (AV1)

      Required for mobile generator applications.

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    Captive Anti-Vibration Mounts

Fuel

    • Fuel tank level gauge

      Visual fuel level to help monitor fuel.

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    Fuel tank level gauge
    • Fire Valve Kit (FV1)

      In the event of a fire, the fuel supply is cut off from the machine and a signal is sent to the controller to stop the machine.

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    Fire Valve Kit
    • Low Fuel Level Alarm (FL1)

      Automatic alarm for approaching low fuel level.

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    Low Fuel Level Alarm
    • Analogue Fuel Level Measurement (FM1)

      Visual fuel level % display on controller. Not available with InSight3000.

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    Analogue Fuel Level Measurement
    • Four position fuel level switch (FP4)

      Gives fuel level indication at 4 set levels

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    Four position fuel level switch
    • 3 Way Dual Valve (BPV)

      3 way dual valve complete with single lever operation. This should be used for remote fuel connection selection instead of basetank. Manual change over between two fuel sources to the engine

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    3 Way Dual Valve
    • Manual Fuel Transfer Pump (MFP)

      Manually operated fuel transfer pump, comes complete with hose.

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    Manual Fuel Transfer Pump
    • Automatic Fuel Transfer System (FT1)

      Automatic fuel transfer pump, activated at a set generator fuel tank level. The system includes a level switch, a motorised valve, and pump. Also includes upgrade to metal fuel tank.

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    Automatic Fuel Transfer System

Exhaust

    • Industrial Silencer Mounting Kit (MK1 )

      Essential kit for mounting an industrial silencer during installation. This kit is supplied loose and includes 2 x cuffed elbows, 2 x support brackets, 6 x clamps and 1 x rain cap.

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    Industrial Silencer Mounting Kit
    • Residential Silencer (ES1)

      Provides additional exhaust noise reduction. Supplied loose. (Standard on all canopied sets)

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    Residential Silencer
    • Residential Silencer Mounting Kit (MK2)

      Essential kit for mounting a residential silencer during installation. This kit is supplied loose and includes 2 x cuffed elbows, 2 x support brackets, 6 x clamps and 1 x rain cap.

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    Residential Silencer Mounting Kit
    • Stainless Steel Bellows (EB1)

      Provides flexible connection between engine and exhaust. Supplied loose.

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    Stainless Steel Bellows

AC Power Out (3 Phase)

    • 4 pole Circuit Breaker (CB4)

      This is an upgrade from the standard 3 pole circuit breaker. The neutral connection is broken as well as L1, L2 and L3. (3 phase only)

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    4 pole Circuit Breaker
    • Auxiliary Contact in Circuit Breaker (AUX1)

      Provides the controller with an indication on the current circuit breaker position.

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    Auxiliary Contact in Circuit Breaker
    • Motorised Kit for Circuit Breaker (MOT1)

      Enables the automatic operation of the circuit breaker throught external signals. i.e. open and close signals from the genset controller.

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    Motorised Kit for Circuit Breaker
    • Earth Leakage Protection (EL2)

      Provides protection for the main output breaker, complete with shunt trip. Detects unbalanced current between the phases of the machine and the neutral, resulting in the circuit breaker tripping open and the machine being shutdown.

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    Earth Leakage Protection

Battery

    • Battery Isolator Switch (BI1)

      A lever is placed directly after the battery which is used to isolate the batteries from the machine.

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    Battery Isolator Switch
    • Battery Charger (BC1)

      Keeps the genset starting batteries full of charge when the machine is not running. Includes BC failure. 5A 220/240 Volt.

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    Battery Charger
    • Battery Charger including Boost (BC2)

      Keeps the genset starting batteries full of charge when the machine is not running. Includes BC failure and boost. 220/240 Volt.

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    Battery Charger including Boost

Other Accessories

    • Road Trailer (RT1)

      The generator is mounted on a road trailer to ease transporation between different locations. Trailer supplied is fixed height, 4 wheel, 50mm ball or eye. Available on canopied models only. Available up to and including AJ110.

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    Road Trailer
    • Sound Attenuated Container (CEC)

      Increased sound attenuation with container option. Bespoke containers available throughout the range.

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    Sound Attenuated Container
    • Tool Kit (TK1)

      Basic maintenance tools.

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    Tool Kit
    • Packing Case (PC1)

      Adds additional protection to genset during shipping.

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    Packing Case
    • CE Certification - Open Sets (CE1)

      Additional guarding on exhaust manafolds. Certificate of compliance.

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    CE Certification - Open Sets
    • CE Certification - Canopied Sets (CE2)

      Certificate of compliance.

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    CE Certification - Canopied Sets
    • Additional Operators Manual (OM1)

      Additional operator manuals for workshop/service personnel.

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    Additional Operators Manual

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