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AJ Power can provide a control system to meet all your needs. The modern range of digital control systems offers flexibility for the user, ease of use and optimises the performance of your generating set.

​Standard Control Panel 3/5/7 Series

The InSight3100 is a microcontroller based generator control unit that is used to start and stop the genset manually or via a remote start signal when in automatic mode. The device is designed to run and monitor system parameters to ensure fail-safe genset operation.

Standard Control Panel 9 Series

The InSight3300 is an Advanced single Gen-set, Auto Start controller for stand-by and prime-power applications. All-in one intuitive & powerful PC tool for configuration/ monitoring/ control, locally or remotely.

Control Panel - Upgrade Options

InSight4100 - The InSight4100 is an advanced single Gen-set controller for AMF (Automatic Mains Failure) applications. This includes automatic Genset start on a mains failure detection and ‘open transition’ breaker control. All-in-one intuitive & powerful PC tool for configuration/ monitoring/control, locally or remotely.

InSight5200 - A comprehensive paralleling generator set controller capable of managing up to 32 generator sets. Direct communication is via the Engine Control Unit and the controller also offer the ability to monitor your generator set remotely.

InSight6000s - Combines all of the powerful original features of the previous generation InSight6000 with added functionality, new front fascia layout and hardware enhancements. The InSight6000s range can offer a solution for various synchronising applications from AMF, peak shaving and import/export control.

For further information on our digital control systems please contact sales@ajpower.net or click here

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AJ Power is delighted to announce that we have successfully retained our ISO 9001, ISO 14001 and ISO 45001 certificates.

Each year, we undergo a rigorous assessment to maintain our ISO certifications, and we are pleased to confirm that we have achieved this once again.

ISO 9001 certification demonstrates that AJ Power consistently provides products and services that meet customer and regulatory requirements.
ISO 14001 is the standard for environmental management systems (EMS), helping us control environmental aspects, reduce impacts, and ensure legal compliance.
ISO 45001 certification highlights our continuous commitment to improving employee safety, reducing workplace risks, and promoting a safe working environment.

These globally recognized qualifications confirm that we adhere to best practices in quality management, health & safety, and environmental systems, which are integral to our company culture.

For our customers, this means you can trust that you are in good hands when choosing us as your preferred supplier of diesel-powered generators.

For more information on our products and services, click here to explore our range of offerings.

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The offices will be closed on the 11th and 12th of July. We are back Monday 15th July at 8:30 AM.

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We are proud to announce that we have received the esteemed King's Award for Enterprise for International Trade which is considered the gold standard in business.

The King’s Awards for Enterprise are the most prestigious awards for UK business, designed to recognise and encourage outstanding achievements in the fields of Innovation, International Trade, Sustainable Development and Promoting Opportunity (through social mobility).

The King’s Awards for Enterprise, previously known as The Queen’s Awards for Enterprise, were renamed last year to reflect His Majesty the King’s desire to continue the legacy of HM Queen Elizabeth II’s by recognising outstanding UK businesses.

The award for International Trade reaffirms AJ Power ‘s commitment to fostering global partnerships and promoting economic growth through international trade. The company was also a recipient of The Queen’s Award for Enterprise for International Trade in 2016 and we have built on the benefits of that recognition, over the past eight years.

The King’s Award for Enterprise for International Trade celebrates organisations that demonstrate exceptional achievements and innovations in expanding their international reach while maintaining exemplary standards of integrity, quality and sustainability.

Ashley Pigott, Chairman and Managing Director of AJ Power commented, “AJ Power have been honoured with a prestigious King’s Award for Enterprise for International Trade. The award is in recognition for the outstanding achievements of our innovative engineers, dedicated workforce, and our worldwide distribution partners. This award reinforces our commitment to fostering mutually beneficial relationships with partners across the globe and underscores our belief in the transformative power of international collaboration.”

AJ Power’s receipt of the King’s Award for Enterprise for International Trade reinforces our position as a leader in power generation and sets a benchmark for excellence in global business practices. As we continue to expand our global position, we remain dedicated to driving innovation, delivering value and making a positive impact on the international stage.

The Award programme, now in its 58th year, is the most prestigious business award in the country, with successful businesses able to use the esteemed King’s Awards Emblem for the next five years.

AJ Power manufacture a wide range of high-quality generating sets in the United Kingdom which are exported to over one hundred countries worldwide. To meet environmental challenges the product range has been expanded to include battery storage systems and ultra-low emissions hybrid machines.

As we celebrate this significant achievement, we remain steadfast in our commitment to delivering exceptional value and driving positive change within the power generation. With a dedicated team and a clear vision for the future, we are looking forward to building on our success and further strengthening our position as a leader in power generation.

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Perkins IPSD EAME Sales Director, Dan Bentley, presented Ashley Pigott with a Perkins plaque to recognise his achievement in receiving the OBE in the New Year’s Honours list.

Dan and Perkins appreciated the work Ashley and AJ Power has done to support the UK manufacturing industry. ​

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Recently, Ashley Pigott, Managing Director of AJ Power, participated in a Department of Business Trade event in Belfast focused on exporting to Oceania.

During the event, Ashley had the opportunity to meet with Lord Offord of Garvel CVO, UK Minister for Exports, to discuss AJ Power’s exporting achievements and the challenges faced. They also discussed how AJ Power successfully exports to over 100 countries worldwide.​

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​AJ Power will be closed for Easter from Monday 1st April.

The sales office will be open from Wednesday 3rd April with the main offices and factory opening for business again on Monday 8th April.

May we take this opportunity to wish you all a Happy Easter.

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This weekend, an amber alert was issued on the NI electricity grid. Have you considered how your business would handle a power outage?

Read more about it at the following link https://buff.ly/4aZIiWg​

AJ Power offers a variety of solutions to ensure your business remains operational during power disruptions. Our diesel generators range from 10kVA to 4376kVA with various engine and alternators options, offering a reliable contingency plan. Avoid the uncertainties of an amber alert for your business, contact us today to discuss the right solution for your business.

Contact us at sales@ajpower.net to find out more about our solutions .

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​As we begin 2024, the AJ Power team is thrilled to share the news that our Chairman and Managing Director, Ashley Pigott, has been honoured with an Officer of the Order of the British Empire (OBE) in the King’s 2024 New Year Honours List for his outstanding contributions to UK Export and Manufacturing. Ashley has devoted his entire career to the development, innovation and growth of UK industry, with a special focus on the diesel generators market.

British business leaders, innovators and international trade champions recognised in the King’s 2024 New Year Honours List - GOV.UK (www.gov.uk)

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AJ Power Christmas Closures 2023

As the holiday season approaches please note that our offices will be closed Thursday 21st December and will reopen on Tuesday 2nd January.

May we take this opportunity to; wish you a very Merry Christmas and a Happy New Year.;

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Versatility Available in 50hz and 60hz configuration with a prime and standby application these diesel generators can operate in the harshest condition for a range of power needs.

The 3 Series AJ88 and AJ110 canopy diesel generators are Perkins powered coupled with a Mecc Alte UK alternator.

These diesel generators are capable of operating in the harshest of environments and under challenging conditions . This canopy is designed to operate in ambient conditions of 50°C at prime rating and 45°C at standby rating (engine and alternator derates apply). Available only as Non CE canopied machines within the 3 Series, they are available as prime or standby application at 50hz and 60hz configuration making it more versatile across a range of power needs. The diesel generators offer a compact design, reliable for use in a range of sectors including construction, residential, agricultural and commercial settings.

Mecc Alte C-Type alternators make the most of energy conversion to produce the maximum power to size ratio. All C-Type alternators have the advantage of the unique Mecc Alte MAUX (Mecc Alte Auxiliary Winding System) installed as standard. This enables the C-Type alternators to take an overload of >300% forced current for up to 20 seconds – perfect for motor starting requirements.

If you are looking for diesel generators which offer cleaner power, cost effective power and versatility contact our sales team for further information and a datasheet at sales@ajpower.net. ​

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This month, we’re absolutely thrilled to share that we’ve reached our 20th year in business!

Two decades of hard work, dedication and innovation have brought us to this incredible milestone and we couldn’t have done it without YOU - our valued customers, partners and supporters.

Please join us every month this year as we reflect on our journey and look to what the future holds. We’re excited to celebrate this significant achievement with you and express our deep appreciation for your ongoing support.

#20YearsStrong #Anniversary #Milestone #BusinessSuccess #ThankYou #Celebration #Gratitude #FutureAhead #20YearsOfAJPower

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AJ Power is pleased to announce our successful participation at the Electric and Power, Indonesia 13-16 September 2023.

Electric & Power Indonesia is the largest Electric & Power exhibition. It is a comprehensive showcase for the electric and power industry and provides a unique platform for industry leaders, experts and enthusiasts to come together and explore the latest innovations and trends.

During the exhibition which we attended with our partner in the region DMD, we showcased our commitment to innovation, excellence and customer satisfaction, leaving a lasting impression on visitors and industry peers alike. The event was an excellent opportunity to connect with existing clients and forge new partnerships within the industry.

Some of the key highlights of our exhibition presence included:

Product Showcase: Our Scania AJ710 Scania powered diesel generators were on show highlighting the capabilities of this machine which is also includes HVO and Biofuel compatibility.

Expert Consultations: Our team of experts was on hand to engage with attendees, answer questions, and offer insights into how our products and services can address their specific needs.

Networking: The exhibition provided a valuable platform for networking and establishing connections with industry leaders, potential clients and collaborators.

Feedback and Insights: We gathered valuable feedback from visitors, which will be instrumental in shaping the future of our products and services in this geographic region.

We would like to extend its gratitude to all the visitors, partners and customers who made this exhibition a resounding success and DMD for all the work they did on the ground to ensure our stand was a success. For more information about our products and services or to enquire about partnership opportunities, please visit our website at www.ajpower.net or contact us at sales@ajpower.net ​

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We are excited to announce our participation in Electric & Power Indonesia this year, taking place from September 13th to 16th, 2023, at the Jakarta International Expo. We will be participating alongside our regional partner PT. DAYA MANUNGGAL DIESEL.

Our showcase will feature an AJ710 Scania powered diesel generator. We invite you to join us and explore the range of power solutions we have and how our products and services can enhance the value of your projects. You will be able to find us at Booth A2 - 2516.

For further details on the exhibition pleases CLICK HERE

We would be delighted to connect with you during the event. Don’t hesitate to reach out to us at sales@ajpower.net to schedule a meeting at your convenience. Looking forward to the opportunity to meet and discuss how we can add value to your projects.

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We are thrilled to announce a significant milestone in our commitment to delivering exceptional service to our customers. Just before the summer break, we proudly celebrated the placement of our 10,000th spares order, marking a remarkable achievement for our company and reaffirming our dedication to providing high-quality spare parts to meet the power needs of our valued clients.

AJ Power has been a trusted name in the power generation industry and our comprehensive range of reliable spare parts ensures the smooth operation and maintenance of power equipment. From engines and alternators to controllers and filters, our extensive catalogue of power spares caters to a wide array of applications and requirements.

Reaching this momentous milestone of 10,000 power spares orders is a testament to the trust and confidence our customers have placed in AJ Power. We are immensely grateful for their continued support, which has fuelled our growth and inspired us to continually enhance our offerings to exceed their expectations.

For further information on our spare parts please contact aftersales@ajpower.net or visit https://ajpower.net/after-sales ​ for our range of aftersales services.

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We were delighted to welcome Huw Pill (Chief Economist) and Grainne McGread (Policy Advisor) from the Bank of England, along with Gillian Anderson (Acting Agent for NI) and Anna To (Acting Deputy Agent for NI) to AJ Power to have a discussion with some of our senior management team on the current economic business conditions and the wider implications in the local economy. The visit concluded with a tour of our manufacturing plant at AJP HQ.

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STANDARD BASE TANKS (COMPACT & CANOPIED) All AJ Power models up to 770 kVA output have a single skin base tank as standard. The fuel capacity allows a minimum of 8 hours operation. Genset models up to 220kVA are fitted with a rotationally moulded polyethylene tank and have the option of being bunded to meet DEFRA requirements. The remaining genset models up to 770 kVA are fitted with steel base tanks (powder painted for corrosion protection) and have a bunded option. On units up to 220kVA, extended running base tanks are also available (up to 24hr running in most cases). All units are available with an optional 2 way valve which permits operation of the generator from the base tank or from an external supply tank. Automatic fuel transfer systems are available on most models: these are either pumped or gravity fed from a bulk tank, to refill the base tank when required. All base tanks are fitted with a mechanical contents display gauge. Other gauges are available as an option.​

FUEL TANK BUNDS

Under the control of Pollution (Oil Storage) Regulations 2001 there are requirements for operators and owners to provide safer and more environmentally friendly fuel storage. All commercial storage facilities in excess of 200 litres capacity must have a ‘second containment’ capable of holding at least 110% of the maximum tank capacity.

DEFRA compliant bunds are also available.

DAY TANKS (CONTAINER)

A day tank is located between a bulk storage tank and a diesel engine. A day tank is required if an engine is

unable to draw or return fuel to a bulk tank due to distance or elevation issues. A day tank also serves as a heat sink to collect the warm, unused fuel returned from the engine via a cooler. In most cases the day tank is fully bunded.

Automatic fuel transfer systems are used to refill the day tank from a bulk tank supply. A drop weight fire valve (including mercury tilt switch) with fusible wire link activation can be fitted in the container which will automatically cut off the supply of fuel to the generator in the event of a fire.

BULK TANKS Bulk tanks are available up to 10,000L and in almost all cases are double skinned/bunded.

These tanks are usually a rectangular design with the following items fitted:

- Steel bearers - Fill point - Manway for inspection - Contents gauges - Tank breather/vent with flame arrestor

Options available are:

- Overfill prevention valve and alarm - Fuel polishing system - Fill point cabinet.

STRUCTURAL BELLY / SLAB TANKS Belly tanks are a convenient and cost effective solution when the customer’s site is limited for space. The belly tank sits directly beneath and fully supports the containerized generator with an identical footprint. The tank manway and sockets are located inside the container. A fill point can be placed in the container wall or externally in a cabinet at one end of the tank. A fuel polishing system can also be fitted. AJ Power can supply belly tanks up 10,000L capacity; in almost all cases the belly tank is double skinned/bunded.

STANDARD BASE TANKS (COMPACT & CANOPIED) DAY TANKS (CONTAINER)

Standard Tank Day Tank
BULK TANKS STRUCTURAL BELLY / SLAB TANKS
Bulk Tank

For further information on our tank options please contact us at sales@ajpower.net
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AJ Power offices will be closed for Easter from Monday 10th April.

The sales office will be open from Thursday 13th April with the main offices and factory opening for business again on Monday 17th April.

May we take this opportunity to wish you all a Happy Easter.

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AJ Power were awarded the contract to design and supply 1Nos. AJ2310S digital diesel generating set, rated at 2200kVA Standby power and for a global pharmaceutical company based in Northern Ireland read all about it the following link.

Powering a Global Pharmaceutical Company

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​AJ Power were delighted to welcome a team of engineers from our partner Coromatic - Norway to AJ Power HQ to undertake a training programme primarily focussing on our new controllers.

During the week the team underwent an intensive session of training covering our controllers, engines and alternators.

The programmable controller training enables the engineers to rapidly increase their knowledge of the fundamentals of the new controllers, should an issue arise which allows them to identify and fix any issue on site.

The training provided hands on experience across our new controllers Insight 3300/ 4200 and 5200 as well as our new remote communication Insight 6000s and Insight 6400s.

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After a two year hiatus due to travel restrictions, the team was back on the road to visit some of our partners in South America.

Miguel Escano, our Latin American Executive, was off to meet our partners and some end customers’ in two regions Bolivia and Chile, along with Graeme Purdy and Joe Weir.

The first stop was Bolivia, where the team met with our partner in the region. During the visit we were able to update our partner on new developments and products within the AJ Power portfolio and provide some training for the team. Next stop was the Bolivian tropical territory to visit two remote AJ22 at work. These gensets are operating in over 30 degrees and high humidity –tough conditions.

During the visit we delivered some intensive training to an end user covering installation, maintenance and remote operations. We also introduced them to our new suite of controllers and illustrated the benefits of them to their projects. The gensets we visited each work on alternating 12 hour periods and so far the customer has had no issues given the conditions and demand they are operating. This is good news for us as the manufacturer but also the end user as it reinforces the reliability and quality of AJ Power generators compared to other brands available in the region. ​

​​Next stop was Chile.

First stop in Chile was training with our partner and updating them on some new products. We also had the opportunity to meet with several new potential customers and discuss how the AJ Power products would be the perfect fit for some projects coming up in the foreseeable future. Being able to do this face to face in partnership with our distributor, reinforced to the end customers the commitment that we have in this region and the opportunities that are arising where the AJ Power suite of products would be first choice to deliver prime and standby power.

We ended the visit to Chile with a general sit down with our partner looking ahead to potential projects and the AJ Power solutions available to meet customer demand and needs in the region. The team also delivered troubleshooting training for common and more unique issues that could arise in the conditions the gensets are operating. Getting back out to discuss the AJ Power brand, quality and solutions with partners and customers face to face was fantastic, couple that with the some in-depth training sessions on our gensets and controllers it was a win/win for all parties.

We are already planning the next trip in 2023.

Bolivia and Chile thank you for a great trip. ​​ ​​ ​​

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The InSight 4100 is an advanced single Genset controller for stand-by and prime-power applications. All-in-one intuitive & powerful PC tool for configuration/monitoring/control, locally or remotely. ​

InteliLite 4 Advanced HW Improvements

• USB Host

• Inbuild RS485 (AMF25 and MRS16)

• U/I/R AIN with +5V output reference

KEY FEATURES

• Stand-by and prime-power application in one unit

• Backlit symbols

• 8 binary outputs, 8 + 1 binary inputs, 4 analog inputs (U/I/R)

• +5 V output reference for analog inputs • 2 high-current E-Stop binary outputs

• USB Host • Inbuild RS485

• 2 slots for extension plug-in modules (Modbus, Internet,

• SMS, inputs/outputs) • Extension CAN modules

• ECU support (Tier 4 Final, Stage V)

• RTC with battery back-up (full calendar)

• Power over USB for controller configuration

• E-Stop

• Zero power mode

• True RMS measurement

• In-built PLC, complemented with a PLC monitoring tool in InteliConfig

• Full remote communications support (AirGate 2.0, WSV)

• Internet access using Ethernet / 4G, Modbus TCP/RTU, SNMP v1/v2c

• IP65 protection degree • Supply voltage 8 - 36VDC

For further information on the Insight 4100 please visit Products | AJ Power

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Over the last few years with the restrictions on travel we have missed visitors to the factory.

​This last few months have been very busy, as we welcomed several partners to the factory including Abdelkarim AlAssem, Spacegulf General Manager Saudia Arabia, pictured below with Andy Mackey and Ashley Pigott,

Tutt Bryant - Australia, Coromatic - Norway and G&J Technical Services - Ghana, some who were visiting AJ Power HQ for the first time. During their visits as well as meeting with the AJ Power Team they also had the opportunity to take the customary factory tour.

The factory tour is an excellent opportunity for our partners to see our facilities first hand, to witness gensets in production and test. The factory tour allows them to see the size of the facilities and meet the people actually building the machines, this all reinforces what the sales team have been speaking to them about in terms of the capabilities AJ Power offer, in order for them to provide solutions to meet the power generation needs of their regions.

We look forward to welcoming many more of our partners during 2023.

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Diesel Technician/ Mechanic - Cape Town

Closing date and full details of the positions are on the advert.

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An opportunity has arisen for Graduate Electrical / Sales Engineer with our subsidiary company FGW Generators in Cape Town.

​Graduate Electrical / Sales Engineer - Cape Town

All details are listed on the job ad and closing date is 4th November 2022.

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As the northern hemisphere says hello to autumn - how prepared are you and your business for the winter.

​With headlines telling us of blackouts, energy shortages for both residential and industry and governments telling us there is sufficient energy supply for the winter months, as always there are conflicting new stories and that is something none of us have control over.

​​What you do have control of is the contingency plan your business has in place in order to deal with any power outage for any period of time. Choosing a partner that you can rely on for backup power is not a decision that should be taken lightly. A backup generator can help you sustain your business in order that you don’t lose communications, data or customers. AJ Power specialises in the volume manufacture and design of diesel generating sets which provide reliable power, innovative design and peace of mind.

​​The market for generating sets is growing rapidly, keeping pace with the rising demand for electricity and AJ Power are at the forefront with technology to meet this demand. All machines are thoroughly tested before they leave our factory and we welcome our customers to come and witness this process and visit the factory which their diesel generators have been manufactured. We have a proven history of reliability, flexibility and delivery of diesel generators that are truly made in the UK.

​​With AJ Power you are guaranteed:

Diesel generators that have been Made in the UK

All diesel generators are manufactured at our headquarters in the UK

Base Frames and heavy duty enclosures are designed and manufactured in our fabrication factory at our headquarters in the UK

All diesel generators are fully assembled and tested in our UK headquarters prior to despatch

​​All products are tested pre despatch by an AJ Power engineer and maintained by our approved regional partners

​ISO9001, ISO14001 and ISO45001 approved.

​The cost of power outages for any organisation can be detrimental to their business and reputation, which is why it is critical to have a reliable solution for backup power.

​​Choosing a reliable manufacturer of emergency power is the peace of mind that any business wants to ensure their critical systems during an outage can continue to operate as normal.

AJ Power hold around £12M of stock engines, alternators, radiators and canopies which enables quick builds and fast delivery .We also offer you a choice of engines and alternators.

​ For further information on our standby power solutions please contact our sales team on sales@ajpower.net

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Financial Accountant.​ An opportunity has arisen for a Financial Accountant based in Craigavon. The Financial Accountant is a hands-on commercial role reporting into the senior management team and assisting them in decision-making, analysis and planning. ​ For further information click the link below.
https://www.nijobfinder.co.uk/job/1018970/financial-accountant-immediate-start-progression/

Junior Finance Administrator

An opportunity has arisen for a Junior Finance Administrator based in Craigavon. This position is a great opportunity for somebody who has recently left education and is looking for experience in an office based environment. For further information click the link below.

https://www.nijobfinder.co.uk/job/1019055/junior-finance-administrator/

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“I declare before you all, that my whole life whether it be long or short, shall be devoted to your service” The Queen’s 21st birthday speech, April 21, 1947.

AJ Power will be closed on Monday 19th September , as a Nation we a pay our respects and gratitude to Her Majesty Queen Elizabeth II for a lifetime of dedication and devotion to the people of Great Britain and Northern Ireland, realms and the Commonwealth.

Our condolences, prayers and thoughts are with the Royal Family at this time.

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The InSight 3300 is an Advanced single Genset controller for stand-by and prime-power applications. All-in-one intuitive & powerful PC tool for configuration/monitoring/control, locally or remotely. This controller is standard on 9 Series.

InteliLite 4 Advanced HW Improvements • USB Host • Inbuild RS485 (AMF25 and MRS16)

• U/I/R AIN with +5V output reference

• E-Stop

KEY FEATURES

• 8 binary outputs, 8 + 1 binary

• 2 slots for extension plug-in modules (Modbus, Internet,SMS, inputs/outputs)

• Extension CAN modules

• ECU support (Tier 4 Final, Stage V)

• RTC with battery back-up (full calendar)

• Power over USB for controller configuration

• Detailed history log with up to 350 records

• Dual Mutual Standby application support

• Remote display User set points and protections

• 5 languages in the controller & Translator functionality

REMOTE COMMUNICATIONS

There are many advantages of choosing a remote communication options including:

• Reducing the need for site visits

• Minimising downtime

• Prioritising maintenance

• Alarm notification

Insight 3300 plug in module options include:

• Ethernet interface

• GSM/GPRS Wireless Remote

• Monitoring with antenna

• Support RS232 and RS485 modbus RTU interfaces

For further information please contact our sales team on sales@ajpower.net

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AJ Power are delighted to confirm that we have retained ISO9001, IS014001 and been awarded the new health and safety standard ISO 45001.

It’s that time of year again when we go through our assessment to retain out ISO certifications and yes we were rewarded them for another year.

IS0 9001 demonstrates that AJ Power have consistently provided products and services that meet our customers and regulatory needs.

ISO 14001 is the standard for environmental management systems (EMS). The EMS helps us to control environmental aspects, reduce impacts and ensure legal compliance.

ISO 45001 demonstrates that we have a continuous commitment to improving our employees’ safety, reducing workplace risks and promoting workplace safety.

These globally recognized qualifications ensure that we are meeting best practice processes across management quality, health & safety and environmental systems and they are embedded into the culture of our organization.

What does it mean for our customers, well they can assured there in good hands when you choose us as your preferred supplier of diesel powered generators.

For further details on our products and services click here to check out our range of products

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The Queen's Platinum Jubilee Office Closures

Our offices will be closed on Thursday 2nd and Friday 3rd June for The Queen’s Platinum Jubilee. Offices will open again on Monday 6th June.

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AJ Power offices will be closed for Easter from Monday 15th April.

The sales office will be open from Wednesday 20th April with the main offices and factory opening for business again on Monday 25th April.

May we take this opportunity to wish you all a Happy Easter.

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Our subsidiary, FGW Generators in Cape Town, is looking to employ a Diesel Technician/Mechanic. The successful candidate will be required to assist the workshop team by providing an efficient technical and mechanical service, as well as electrical services.

Duties and Responsibilities:

Perform maintenance services on diesel generators as main duty

Diagnosis and fault finding, mechanical and electrical Prepare (PDI) generators for delivery

Assist with generator set breakdowns and any other general duties

Test run generators to gauge performance

Maintaining detailed records of the services/callouts

Available for after hours and/or standby time

Adhering to an inspection procedure checklist

Adhering to warranty procedures

Maintain a clean and safe work environment

Desired Experience and Qualification:

Code 8 Drivers licence

Applicants must have completed a trade test or tertiary qualification for Diesel Mechanic/Electro-mechanical

Have at least +5 years post qualification experience

Knowledge and field experience of various engine brands, i.e. Scania, CAT, Perkins, Deutz etc Knowledge and field experience with electrical harnesses and control equipment

Be able to communicate respectfully with all customers and employees

Be a team player and must have excellent supervisory skills

Package and Remuneration Market Related

SEND CV TO ANDREW@FGWGENERATORS.CO.ZA

DO NOT APPLY DIRECTLY THROUGH FACEBOOK/INSTAGRAM.

Closing date 19 April 2022

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From 1st April 2022, rebated diesel (known as red diesel) and rebated biofuels will no longer be allowed to be used as they are currently.

Red diesel and rebated biofuels are restricted to the following qualifying purposes:

• Vehicles and machinery used in agriculture, horticulture, fish farming and forestry. This includes allowing vehicles used for agriculture to be used for cutting verges and hedges, snow clearance and gritting roads

• vehicles designed to run on rail tracks

• for heating and electricity generation in non-commercial premises (homes and buildings churches, hospitals and town halls; off-grid power generation);

• amateur sports clubs Apart from the above exemptions you will no longer be able to use rebated fuel, you’ll need to use diesel or biofuel which the full rate of fuel duty has been paid for.

If you have any questions about these changes, contact the Red Diesel Entitlement Policy Team by email: reddieselentitlement@hmrc.gov.uk.

What do the rule changes mean in practice for the power generation sector?

You can only use rebated fuel for power generation in premises being used for non-commercial purposes.

What about stocks of rebated fuel?

You can use up your stock of rebated fuel after the rules change if you obtained and stored the fuel on or before 10 June 2021. The fuel can be used for any of the following uses:

• Contingency back-up electricity generation

Contingency back-up electricity generation means using back-up generators when necessary to make sure there is continuity of power. This does not include generators used as the main source of everyday electricity. It can also be commercial electricity generators, such as, those activated to manage pressures to the national grid and where a volume of back-up fuel is required to be held in reserve for security and regulatory purposes to maintain essential electricity supply.

• critical safety and environmental protection appliances in premises used for commercial purposes

If you have stocks of rebated fuel held to be used as contingency back-up which were obtained after 10 June 2021, or you cannot change from using rebated fuel for technical or safety reasons, you may be granted a licence by HMRC to continue using rebated fuel. To be granted a licence you will have to advise HMRC the quantity of rebated fuel still on hand at 1 April 2022 and you must pay the additional duty to bring it up to the full duty rate before using it up.

Any fuel obtained on or before 10 June 2021 for back-up power generation may be used up after 1 April without a licence and without payment of the duty difference.

In considering your request, HMRC will want to see that you have done everything possible to limit and manage down these residual stocks. They may ask to see records of your fuel purchases and use, as well as your stock balances, before making a decision.

What you need to do

If you have a large volume of rebated diesel already in reserve and are concerned that you will not be able to use or dispose of it before 1st April 2022, contact oils.policymail@hmrc.gov.uk you will need to provide the following information:

• The name of your company or business.

• The equipment the rebated fuel will be used for/in.

• The addresses or sites where rebated fuel is being stored.

• How much rebated fuel is currently stored at these premises

• How much rebated fuel you anticipate you will not have used by 1 April 2022.

• The amount of rebated fuel you had on hand at 10 June 2021.

• The amount of rebated fuel you had already ordered for this purpose on or before 10 June 2021, when that fuel was delivered and why the order could not be changed or cancelled.

• The dates and amounts of rebated fuel delivered into your storage since 10 June 2021.

• If you have placed orders that have yet to be delivered, the date the order was placed, the amount ordered and why the order cannot be changed or cancelled.

If you need to continue using rebated diesel after the rules change for technical or safety reasons, you will also need to provide the following:

• What machines you use rebated fuel in.

• How much fuel you use e.g., monthly or annually, in these machines

• Why full duty paid fuel cannot be used. You will need to provide evidence to support your request.

For detailed and updated information on the new legislation please visit https://www.gov.uk/government/publications/reform-of-red-diesel-entitlements/reform-of-red-diesel-and-other-rebated-fuels-entitlement

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This AJ200 ACGO powered genset is on it’s way to South America to provide stand by power to a substation in Bolivia.

A 200kva canopied genset powered by a AGCO (Finland engine) , Mecc Alte (Europe) alternator single bearing and close couple , 4 poles, IP23 and class H, with 3 phase sensing and MAUX.

It has a 750 litres metal tank in the base with a 4 position level fuel switch (low fuel level alarm and low fuel level shutdown) , Insight 4100 control panel in Spanish, with an expansion card with 8 analogue inputs for alarms and Modbus.

It has a battery isolator switch to guarantee a safe and correct maintenance of the unit.

For further information on our range of products please click here

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An opportunity has arisen for Electrical Assembly Operatives based in Craigavon.

An opportunity has arisen for Electrical Assembly Operatives based in Craigavon.

Main Duties and Responsibilities will include but are not limited to:

Comply with the company’s health and safety policies at all times;

Ensure all production procedures are followed;

Complete quality and sign off checks;

Identify component parts and sub-assemblies;

Up fit component assemblies on production lines to create complete machine;

Install and terminate electrical looms up to 480 volt AC;

Work as part of a team under instruction of direct supervisor;

Identify errors/faults and take appropriate steps to rectify them;

Use hand tools and power tools as required.

Full details on the role and an application pack can be found at the following link.

https://www.nijobfinder.co.uk/job/970810/electrical-assembly-operative/

Closing Date: Friday 11th February 2022 at 4.00pm

AJ Power Limited is an Equal Opportunities Employer

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An opportunity has arisen for Mechanical Assembly Operatives based in Craigavon.

Main Duties and Responsibilities will include but are not limited to:

  • Read and understand work instruction sheets;
  • Identify component parts;
  • Complete component assemblies as illustrated by work’s instructions/drawings;
  • Up fit component assemblies on production lines to create complete machine;
  • Complete build records on electronic data base;
  • Complete quality and sign off checks;
  • Ensure health and safety is adhered to at all times;
  • Work in an appropriate manner under instruction of direct supervisor;
  • Work as part of a team;
  • Ensure all production procedures are followed;
  • Identify errors/faults and take appropriate steps to rectify them if necessary;
  • Use hand tools and power tools as required.

Full details on the role and an application pack can be found at the following link.

https://www.nijobfinder.co.uk/job/968640/mechanical-assembly-operative/

For further information please contact recruit@ajpower.net or at AJ Power Limited, 1 Charlestown Drive, Craigavon, BT63 5GA.

Closing Date: Friday 4th February 2022 at 4.00pm

AJ Power Limited is an Equal Opportunities Employer

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AJ Power are delighted to announce a new partnership with Motores Británicos Paraguay.

Based in Asunción, Paraguay, they decided to partner with AJ Power due to the reputation of the AJ Power brand and that our diesel generators are manufactured in UK.

Our Sales Manager for the region Jorge Arroita is working with them regarding marketing power generation in the region and advising in the design of their new showroom to showcase a range of models of our 3 Series (10kva -110kva). Their first order has 11 units ready to target companies in the retail, residential, construction, telecoms sectors.

Commenting on the new partnership Andy Mackey, Director of Sales and Marketing at AJ Power said, “This new partnership enables AJ Power to continue to build on the growth we have experienced in South America in recent years. With growing urbanization in the region, rise in power outages and a poor grid infrastructure has resulted in the demand for excess and uninterrupted electricity supply in many areas and diesel generators provide reliable and continuous power supply.With AJ Power currently delivering to more than 85 countries, our range of 10kva-4376kva, a variety of options available and our diverse experience gained in a variety of projects over the years, we can asssure Motores Británicos that they have chosen a company committed to supporting and helping them grow the AJ Power brand and their power generation business in their region.”

Commenting on the Partnership, Rogelio Sanabria said “Motores Britanicos Paraguay sees in AJ Power a key partner in providing energy solutions to a growing demand that seeks for reliability in electrical power access. We envision to achieve this by making available world class products made in the UK to the Paraguayan Market”

We are looking forward to working with the Motores Británicos team to provide power solutions in order to meet the demands of diverse customer base across this region.

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Developing the next generation of engineers on a world stage We are delighted that one of our higher level apprentices, Patrick Sheerin, has successfully qualified for the World Skills UK finals for automation.

The automation competition of WordSkills is a practical competition that tests logic, design and fault-finding skills in a challenging environment using automation equipment. To complete the tasks, competitors are expected to apply their theoretical knowledge of fundamental principles of, automation, basic pneumatic and electro-pneumatic technologies and PLC technologies.

The skills that are tested include:

• Designing, building and testing pneumatic, electro-pneumatic circuits and PLC programmes for sequential and non-sequential tasks

• Using appropriate sensors and actuators to build simple automated systems

• Limited mechanical assembly and basic electrical wiring

• Adding new functionality and operations to a given application

• General Impression and function

Patrick achieved top 8 in the UK and top 3 in Northern Ireland against competition from the likes of BMW and Toyota. He has also been selected to compete in Wageningen University, Arnhem, Netherlands, against other students throughout Europe.

Benefits to the Competitor

At every stage of the journey, WorldSkills Competitions contribute to participants’ personal and professional growth or preparation for employment. As well as building on their technical skill set, we help competitors become well-rounded individuals by evolving their professional and personal skills throughout the process.

Benefits to the Employer

As an employer, the competitions are unique in developing the skills that employers need in their workplace. The mix of technical, employability and personal skills is a key strength of the competition model. By having access to global insights and standards, competitors will be stretched to aspire to the higher level skills necessary for individuals to compete in the national and global economy and bring that expertise back into the workplace, enhancing existing processes and systems.

HLA Programme

The AJ Power HLA Programme covers a range of disciplines and between the work required to gain the academic qualification coupled with the day to day work life our apprentices have a lot to manage on a daily basis. Patrick decided to enter the competition in his own time and has put in many hours working towards reaching this stage of the competition. This is testament to his continuous commitment to working life while furthering his academic achievements.

We hope you will join us in wishing Patrick every success as he moves through the competition.

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AJ Power new control systems provide you with the power to meet all your needs.

The modern range of digital control systems offers flexibility for the user, ease of use and optimise the performance of your generating set. We can also provide special control systems for complex projects.

INSIGHT 3100

The InSight3100 is a microcontroller based generator control unit that is used to start and stop the genset manually or via a remote start signal when in automatic mode. The device is designed to run and monitor system parameters to ensure fail-safe genset operation.

INSIGHT 3300

The InSight3300 is an advanced single Genset controller for stand-by and prime-power applications. All-in-one intuitive & powerful PC tool for configuration/monitoring/control,locally or remotely.

INSIGHT 4100

The InSight4100 is an advanced single AMF Genset controller for stand-by and prime-power applications. All-in-one intuitive & powerful PC tool for configuration/monitoring/control, locally or remotely.

INSIGHT 5200

The InSight5200 is a comprehensive paralleling generator set controller capable of managing up to 32 generator sets. Direct communication is via the Engine Control Unit and the controller also offer the ability to monitor your generator set remotely.

INSIGHT 6000s

The InSight6000s range is a new and improved version of the market leading InSight6000s control panel. It combines all of the powerful original features of the previous generation InSight6000s with added functionality, new front fascia layout and hardware enhancements. The InSight6000s range can offer a solution for various synchronising applications from AMF, peak shaving and import/export control.

For further information on our control systems please click here

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High voltage systems should not be taken lightly. AJ Power has the experience and the expertise to provide medium and high voltage generating sets in the range 3,300 Volts to 13,800 Volts.

Specialised Area of Work:

In Medium Voltage environments, safety is essential.

AJ Power we have specialist and experienced staff who are trained and authorised to work with Medium voltage generators. We have Senior Authorised Persons (SAP) engineers that are responsible for the safety of themselves and others in MV areas; the Senior Authorised Person must take steps to ensure MV equipment is safely isolated and safe to work on and is ultimately responsible as a senior figure for overseeing the work of Authorised Persons.

AJ Power can design and build and test medium voltage units to your specification. We can also design and deliver a complete MV System including:

Supply of Step up / Step Down Transformers

Supply of Neutral Earthing Resistor / Neutral Earthing Contactors

Supply of MV Switchboards / Packaged Switchboards in Containers

Supply of Battery Tripping Units (BTU)

Projects we have worked on:

9 x AJ2750 MTU, 11KV, England
2 x AJ2360 MTU, 6.6KV - England
2 x AJ1375 Perkins - 11KV - Nigeria
2 AJ2575 MTU, 10.5KV - Sweden
12 x AJ2835 MTU, 11KV - Sweden
1 x AJ2200 Cummins, 11KV - Australia
4 x AJ2090 Containerised Mitsubishi, 11KV - UAE
1 x AJ2590 Containerised Mitsubishi, 11KV - England
1 x AJ2845 MTU, 11KV - Sweden
1 x AJ3340 Containerised MTU, 6.6KV - Iraq
2 x AJ1650 Mitsubishi, 10KV - Russia
2 x AJ2530 Mitsubishi, 11KV - England
2 x AJ3340 MTU, 11KV - England

For further information on our medium voltage projects and products please contact us at sales@ajpower.net

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Our customer requested a variety of colours for the canopies, they asked we delivered.

#ajpower #dieselgenerators #madeintheuk #meetingcustomersneeds

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Don’t you just love it when all the pieces come together.

This AJ165 Perkins powered generator is getting ready for installation into a 20ft ISO container.

#ajpower #dieselgenerators #madeintheuk

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Two Cummins gensets going through testing earlier today getting ready for final checks before heading to our customers in the UK.

1 x AJ1100

1 x AJ2000

#ajpower #dieselgenerators #madeintheuk

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Another container build coming along nicely in our heavy fabrication factory.

For further information on our fabrication facilities click the link https://ajpower.net/about

#ajpower #heavyfabrication #madeintheuk

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Don’t be green with envy, contact us about your power generation needs today on sales@ajpower.net

This Perkins AJ110 is for a customer in the UK

#ajpower #dieselgenerators #madeintheuk

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2 x AJ550 Scania powered gensets in 20ft ISO Enclosures 85dBA@1m going through the final stages before being despatched to Western Africa

For further information on our capabilities in the region please contact us on sales@ajpower.net

#ajpower #dieselgenerators #madeintheuk

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Our largest machines are assembled in an ultra-modern high bay assembly plant with the most advanced testing facilities available for multiple units up to 4000kVA capacity (low or high voltage).

Our ultra-modern large machine assembly hall facilitates the production of our 9 Series range. The 12 metre high building incorporates a 32 tonnes gantry crane and two state-of-the-art fully acoustic test cells. The assembly hall facilitates the building and testing of generating sets from 800kVA to 4000kVA at low voltage, as well as high voltage capabilities.

High voltage systems should not be taken lightly. AJ Power has the experience and the expertise to provide medium and high voltage generating sets in the range 3,300 Volts to 13,800 Volts. In Medium Voltage environments, safety is essential. We have specialist and experienced staff who are trained and authorised to work with Medium voltage generators. We have Senior Authorised Persons (SAP) engineers that are responsible for the safety of themselves and others in MV areas. The Senior Authorised Person must take steps to ensure MV equipment is safely isolated and safe to work on and is ultimately responsible as a senior figure for overseeing the work of Authorised Persons. AJ Power can design and build and test medium voltage units to your specification.

We can also design and deliver a complete MV System including:

  • Full Site Fault Level Study service
  • Supply of Step up / Step Down
  • Transformers Supply of Neutral Earthing Resistor / Neutral Earthing
  • Contactors Supply of MV Switchboards / Packaged Switchboards in Containers
  • Supply of Battery Tripping Units (BTU)
For further information on our large assembly please contact us on sales@ajpower.net or visit our 9 Series by clicking here
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The AJ Power team were delighted to meet with Jonathan Knott – HM Trade Commissioner for LATAC, Department For International Trade and his colleague Cristina Irving Turner.

Our LATAC Sales Executive – Jorge Arroita along with our Sales Director – Andy Mackey met virtually with Mr Knott to provide an overview of our business – products and services and more specifically the work that we do in the LATAC region and how we can foster new business opportunities.

We discussed the challenges and successes we have had especially within the South American market, our growth plans for the region and products we feel can provide reliable solutions to an energy infrastructure that can at times be unreliable.

After the year the global markets have experienced it was no surprise that COVID was also covered and how we managed our way through the pandemic in order to continue to meet our customer’s requirements. We also spoke about how we continue to work with our partners in the region, the excellent work they do and the projects they are working on in order to give him and his team a synopsis of the work that is being carried out in the diesel power generator market.

We would like to wish Mr Knott every success in his new role and look forward to working with him and his department in the future.

For further information on our products for the LATAC region please contact us on sales@ajpower.net

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AJ Power are delighted to confirm that we have retained certification in ISO9001, IS014001 and ISO 45001.

IS0 9001 demonstrates that AJ Power have consistently provided products and services that meet our customers and regulatory needs.

ISO 14001 is the standard for environmental management systems (EMS). The EMS helps us to control environmental aspects, reduce impacts and ensure legal compliance.

ISO 45001 demonstrates that we have a continuous commitment to improving our employees’ safety, reducing workplace risks and promoting workplace safety.

These globally recognised qualifications ensure that AJ Power are meeting best practice processes across management quality, health & safety and environmental systems and they are embedded into the culture of our organisation. As a customer of AJ Power you can rest assure you are in good hands when you choose us as your preferred supplier of diesel powered generators.

For further details on our products and services click here to check out our range of products

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As a volume manufacturer, the use of modern automated techniques ensures the name AJ Power is synonymous with the efficient and economic provision of quality electric power generation.

Our superior products are not a matter of chance, but of sound engineering processes and superior components. the company continues to grow so do the services we offer to our customers. An investment of £7m has enabled us to expand our manufacturing capabilities with a new state of the art factory for large scale fabrication.

The fabrication factory houses CNC plasma cutting machines, tandem brakepress, wet paint booth, shot blasting booth, powder coating booth and curing oven, along with new storage facilities for components.

Capabilities:

• Plasma cutting depth up to 40 mm CNC programmed

• 9m Brake Press

• Folding thickness up to 10mm CNC programmed

• For baseframes/fuel tanks/container parts

• Overhead Rail System

• Shotblast, pre-treatment + prime

• Topcoat Application

• Gas Curing Oven

• Wet Spray Booth (gas heated) 16m x 7m

• Containers and other large items

Warehouse:

We hold around £10M of stock engines, alternators, radiators and canopies which enables a quick build and fast delivery from 10kVA through to 4000kVA. We also offer you a choice of engines and alternators and all our generators are Made in the UK. This means we can be flexible in meeting customer requirements for our product, in terms of both the lead time and size of the generator. We work closely with the customer to ensure they can meet their requirement. If you need a diesel generator quickly AJ Power can help.

For further information on our fabrication capabilities please contact us at sales@ajpower.net

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All of our generators up to 938kVA - 7 Series are produced on powered automotive style assembly tracks by skilled operatives prior to load and functional testing in advanced test cells.

Automated Assembly Tracks

Our 3, 5 and 7 Series ranges (up to 938kVA) are produced on four automated assembly tracks. Manufacturing a diesel generating set requires an extensive assembly line and our highly qualified experts assemble the components using the latest technology

Control Systems

With our ‘hands on’ experience of utilising industry leading control panels such as Woodward, ComAp, Deif, Deep Sea, Schneider and numerous others, our Electrical Engineers can design and commission bespoke control systems to solve challenging control requirements, regardless of the complexity.

Advanced Test Cells

All AJ Power products undergo comprehensive testing prior to despatch using microprocessor controlled load banks. The company has an accredited on-site facility for noise testing in compliance with CE and undertakes electromagnetic compatibility (EMC) testing of its products.

Test Cells Capabilities Main Factory:

• 5 individual fully computerised test cells Recording results specific to each unique genset serial number, 1 dedicated to R&D

• Gives access to a wider range of projects, with lower risks thanks to our in house technical experience

• Unique test certificate for each machine

• Provides tracking record as well as proof of our accountability

• Customer Witness Testing

• Reduces safety risks and increase reliability

Solutions we can provide include:

• Multiple synchronised generators (including Load management and N+1 redundancy solutions)

• Mains Parallel Generator(s) for Short Term or long term paralleling options

• Utility Protection relay panels including panels to meet G99 and G10 (ROI) utility requirements

Bespoke ATS (Automatic Transfer System) Panels

• Load Distribution Panels

• HMI Interface Panels

• PLC Systems for complex circuit breaker switching requirements and load management controls

• Remote monitoring

Medium Voltage distribution (up to 13.8kV), Transformers and Neutral earthing arrangements

For further information on our facilities please contact us at sales@ajpower.net

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Our electrical engineers offer electrical designs and builds to meet your project needs, along with testing, install and site integration followed by final commissioning.

As our electrical division evolves to meet the growing demands of the market place you can be assured that you will continue to receive the same level of service, expertise and commitment to your projects.

We will continue utilising industry leading control panels such as Woodward, ComAp, Deif, Deep Sea, Schneider and numerous others, our Electrical Engineers can design and commission bespoke control systems to solve challenging control requirements, regardless of the complexity.

The Electrical Division Solutions include:
• Multiple synchronised generators (including Load management and N+1 redundancy solutions)
• Mains Parallel Generator(s) for Short Term or long term paralleling options
• Utility Protection relay panels including panels to meet G99 and G10 (ROI) utility requirements
• Bespoke ATS (Automatic Transfer System) Panels
• Load Distribution Panels
• HMI Interface Panels
• PLC Systems for complex circuit breaker switching requirements and load management controls.
• Remote monitoring
• Medium Voltage distribution (up to 13.8kV), Transformers and Neutral earthing arrangements.
• Witness testing
• Complex control System bespoke to your needs • FAT Testing
• Commissioning
• Electrical After Sales Support

This is an exciting time for our Electrical Division as we expand our research capabilities which ultimately will produce new products for the marketplace to benefit you our customers.

For further information on our electrical solutions please contact our sales team on sales@ajpower.net about how these solutions can benefit your project needs.

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Financial Accountant (One Year Maternity Cover) – Reference: FA/0521

An opportunity has arisen for a Financial Accountant based in Craigavon. The Financial Accountant is an important role within the finance team and will be responsible for the completion of monthly financials, financial forecasting and planning. This role will last for approximately 12 months.

You will work with an international, result-driven and energetic team of professionals. We offer a dynamic work place with a positive atmosphere. Competitive salary commensurate with experience.

For further information on the role please click here.

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All AJ Power products undergo comprehensive testing prior to despatch using microprocessor controlled load banks.

Advanced Test Cells

The company has an accredited on-site facility for noise testing in compliance with CE and undertakes electromagnetic compatibility (EMC) testing of its products.

Test Cells Capabilities In our Main Factory:

• 5 individual fully computerised test cells Recording results specific to each unique genset serial number, 1 dedicated to R&D

• Gives access to a wider range of projects, with lower risks thanks to our in house technical experience

• Unique test certificate for each machine

• Provides tracking record as well as proof of our accountability

• Customer Witness Testing • Reduces safety risks and increase reliability

Our largest machines are assembled in an ultra-modern high bay assembly plant with the most advanced testing facilities available for multiple units up to 4376kVA capacity (low or high voltage). Our ultra-modern large machine assembly hall facilitates the production of our 9 Series range. The 12 metre high building incorporates a 32 tonnes gantry crane and two state-of-the-art fully acoustic test cells.

The assembly hall facilitates the building and testing of generating sets from 800kVA to 4376kVA at low voltage, as well as high voltage capabilities.

To find out more about our testing facilities please contact us on sales@ajpower.net

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After 38 years in the power generation sector, 99 countries, endless conferences, events and customer visits, Andrew Ridley has retired.

38 years in the Power Generation Business

In 2008 Andrew joined AJ Power to head up the Sales Team of the Massey Ferguson Power Series brand of generating sets.

His first meeting with the Massey Ferguson corporate team was at the Stoneleigh facility that he was to visit many times. He gave a PowerPoint presentation with a map of the world showing the number of countries he had visited in his working career - 70. Little did we know that he would add another 29 in his twelve years of representing the MF Power Series brand.

On his retirement, Andrew commented “I have had the good fortune to meet many great people and make some good friends across my career. During my time at AJ Power I have had the support of all the great staff and the confidence that I am selling a quality product.” When we asked him what he would miss he said “I’m going to miss climbing onto an aeroplane to meet new people or old friends. But after 49 years working I am looking forward to my retirement. “

Commenting on his retirement Sales Director Andy Mackey said “Andrew joined AJ Power with a wealth and knowledge regarding the diesel generator sector and his contribution to our overall sales department and the guidance he provided to team will be sorely missed. It has been my pleasure to work with Andrew and while I am saddened to see him leave I am confident that he will find the same success and happiness in retirement that he experienced during his time here. “

Everyone within the AJ Power Group wishes Andrew a well deserved retirement and we look forward to hearing about that 100th country he adds to his travels.

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We are delighted to welcome two new senior members to the AJ Power Electrical Division, combined they bring over 60 years experience in the electrical and electronic engineering power generation market, Dr. John Morrow and Ciaran Corry.

AJ Power mechanical and electrical divisions offer our customers a complete turnkey solution. Our mechanical division provide design, manufacture and project management which is complimented by our electrical engineering division. Our electrical engineers offer electrical designs and builds to meet your project needs, along with testing, install and site integration followed by final commissioning.

These range of services provide our customers with the peace of mind that they are receiving a quality assured product which meets their needs. Our electrical engineers have experience with all the major controller manufacturers systems which allows them to write control programmes and commission when required.

AJ Power has always been committed to investing back into the business and recently our £7m fabrication factory has enabled us to offer more services to you our customers, next in the development plan is the introduction of our Research and Development Centre.

We are delighted to welcome two new senior members to the AJ Power Electrical Division, combined bring over 60 years experience in the electrical and electronic engineering power generation market, Dr. John Morrow and Ciaran Corry.

Dr John Morrow, BSc, PhD, CEng, MIET, MIEEE
Professor Emeritus
Director of Research

We are delighted to welcome John Morrow as Director of Research with responsibility for the future strategic direction and development of the company’s low carbon hybrid and distributed generation products.

John brings to the company a wealth of experience of nearly 35 years spent in academia at Queen’s University School of Electrical, Electronic and Power Engineering. He also has practical experience in the fields of energy storage and infrastructure.

John has published over 200 academic papers and developed one of the world’s first digital control system for generating sets.

Ciaran Corry CEng, MIET,
Electrical Engineering Manager
We are delighted to announce the addition of Ciaran Corry to our senior management team. Ciaran joins our team with over 26 years’ experience in power generation after graduating from Queen’s University in 1994 with a degree in Electrical Engineering.

He joined FG Wilson as a graduate engineer and over the next 25 years he had various roles within the organisation, including Test Engineer, Commissioning Engineer, Design Engineer and Engineering Manager.

He joined Finning UK Bid Team in 2019 as a Consultant Engineer where he reviewed technical specifications and prepared tenders for large datacentre projects. Ciaran brings an extensive knowledge of generator control systems including basic Auto Start controllers, Synchronising controllers and complex redundant PLC/SCADA systems.

For further information on our Electrical Division and our capabilities please contact technical@ajpower.net

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At AJ Power, we have designed and manufactured over 15,000 gensets using 95% UK and 5% USA manufactured Perkins engines ranging from 10kVA through to 2500kVA.

As one of the world’s leading providers of diesel engines, Perkins are passionate about delivering excellent products and services that exceed customers’ expectations which can be deployed across several sectors including agricultural, construction, material handling, financial industrial.

That’s what makes it a great fit with AJ Power. Perkins have provided over 21 million engines since their beginnings back in in the early 1930 and at AJ Power we know when we recommend a diesel generators powered by Perkins engine we are providing our customers with a genset that will exceed their needs.

The Heart of Every Great Machine Perkins have worked with generator set manufacturers to bring light, warmth, protection and of course peace of mind to thousands of people. Perkins engines are used throughout the entire AJ Power range.

Variety of Applications

One of the first advantages is that a Perkins powered generator is suitable for many applications including both a residential and commercial setting.

Economical and Noise Levels

The engines are known for their exceptional reliability and lower noise levels and any sound that is emitted can be managed with one of AJ Power sound attenuated enclosures.

Maintenance Regular

Maintenance is the best way of ensuring your engine lasts as long as possible. There are regular checks that you should carry out in line with the recommended schedules. Major Service intervals are typically every 500 hours for minor services and in multiples of 500 hours for major services.

AJ Power currently use Perkins engines across all our 3,5,7,9 ranges 10kVA through to 2500kVA. We also offer a range of options customers can have on a Perkins powered generator ranging from control panels, a choice of alternators and compact or canopy option. We can synchronise machines, provide tropical radiators and containers depending on your power project needs.

To find out more about our Perkins powered diesel generators please contact us at sales@ajpower.net or visit some of our Perkins projects to find out how AJ Power Perkins powered diesel generators provided a solution for our customers:

Electrification of a village, Africa

Water Authority Project, UK

Telecoms Project,Eastern Europe

Shopping Complex, Asia

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AJ Power’s weather protective and sound attenuated enclosures deliver durability and security for your generating set along with a high specification on each enclosure.

  • Maximised service access Digital control system
  • Galvanised canopies High ambient cooling capabilities
  • They are designed to minimise noise and maximise ambient clearance with air
  • Gas spring assisted side doors (3 Series) Maximised service access
  • High ambient cooling capabilities
  • Our sound attenuated enclosures are fabricated from 1.5/2.0mm hot dipped galvanised steel and pre- treated before powder coated using polyester powder to a thickness between 60-100μm. This minimises the risk of dust and moisture ingress.

For further information conact us at sales@ajpower.net

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Today marks one year since the UK’s first national lockdown.

The past year has impacted everyone and today we take time to reflect and remember those who lost their lives during this pandemic. From a professional point of view we once again want to say thank you for your continued support especially over the last year.

#staysafe

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Mining operations are often in remote locations. Access to the public electricity grid can come at a high cost and logistically be difficult.

Diesel generators still remain the most immediate and portable solution for this sector. It is critical that they are engineered and constructed to a high level to deal with the arduous conditions of a mine. Downtime has an immediate impact on the mine’s bottom line!

Examples of the mining solutions offered by AJ Power:

• Available voltages 525-690V, 3.3KV, 6.6KV, 11KV.

• Multiple Sync options (up to 32 units) such as load demand start / stop, improved fuel efficiency and options for reserve capacity.

• Carefully selected engine, alternator and control options to provide a value solution based on load requirement.

One client who choose AJ Power gensets was a gold mine operator is based in Africa. A scarce, valuable commodity. Not only does this customer mine the gold but they process the ore to produce the final product. A very energy intensive process. They have 18 x AJ Power manufactured generator sets on site, which they chose due to our fast lead time and local support with our in-country distributor.

AJ Power is proud to be a United Kingdom based manufacturer with all of it’s branded product engineered and assembled in the UK from Western sourced components.

For more information on our solutions visit https://ajpower.net/products

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AJ Power are delighted to announce a new partnership with Tutt Bryant in Australia.

Tutt Bryant Group Limited is an industrial services organisation providing equipment sales, hire, parts, service and engineering solutions to the construction, mining, engineering and trade sectors throughout Australia.

Tutt Bryant Group Limited, a privately held company with origins dating back to 1938, with a name long associated with quality, excellence, professionalism and innovation throughout the various business sectors in which they operate. The Tutt Bryant Service network covers more than 23 fixed locations across Australia with 24/7 emergency field service support.

Tutt Bryant Equipment have fully equipped service centres to provide fast infield, workshop maintenance and servicing repairs from each of their Capital city locations; Brisbane, Sydney, Melbourne, Adelaide and Perth, as well as a number of regional and urban areas. They provide Engineering support to deliver on feasibility studies and conceptual designs. Leveraging from their experience, their goal is to provide a solution which enhances installation and operational efficiencies, utilising the latest technology, all whilst reducing the project risk profile and avoiding over engineering.

Commenting on the new partnership Andy Mackey, Director of Sales and Marketing at AJ Power said, “This new partnership enables AJ Power to continue to build upon the success we have in the Australian region. Building strategic partnerships are the key to our business model and working with likeminded organisations enables us to provide our products and solutions worldwide. We already have a strong presence in the Oceania region and this partnership with Tutt Bryant in Australia helps to reinforce the growth we believe this region offers. We look forward to working with the Tutt Bryant team to provide power solutions to meet the demands of their diverse customer base across Australia.”

For further information on AJ Power products please visit ajpower.net or for information on Tutt Bryant please visit www.tuttbryant.com.au

#dieselpower #generator #dieselgenerator #powergeneration

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Before Christmas this AJ275 was delivered to site, it wasn’t a straight forward delivery with overhead electric wires, a drop down to a tight final position but with careful planning beforehand all went to plan.

For further information on our 5 series range please click here

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In our fabrication factory today we have four containers going through production for the Swedish market, they are currently having the container floors insulated in order reduce the noise breakout from the container.

For further information on our enclosures please click here

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Currently going through production are two AJ770 with salt water heat exchangers. These gensets are for our customer in South America who builds fishing boats.

For further information on our 7 series range please click the link https://ajpower.net/products/series/7-series

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Dependable, class-leading, fuel efficient work horses.

Scania powered generators are the perfect option for a range of applications including mining aviation, healthcare, datacentres and construction sectors. The complete range offers uncompromising single-speed power packs supplying a wide range of outputs in displacements 9, 13 or 16 litres.

Providing reliability in a world where the demands for safe, dependable and cost-efficient power generation constantly grow, Scania engines are developed to meet and exceed your toughest expectations.

AJ Power offer a range of Scania diesel generators ranging from 250kVA through to 770kVA as prime and standby power, as open or in a sound attenuated canopy. Regardless of the application the Scania range will offer you unparalleled operating economy, outstanding efficiency and proven reliability. 24 hours a day, 365 days a year.

Benefits of Scania powered diesel generators

The demand for prime power and standby power generation is constantly growing. In either case - wherever there is a critical need for dependable, class-leading, fuel efficient workhorses that require a minimum of service and maintenance - the answer is Scania engines for power generation.

Controlling emissions and fuel economy

Whichever specification you choose, you can relax knowing that every cubic millimetre of fuel is converted to productivity in the cleanest and most economical way possible.

Compact dimensions

A Scania engine is compact and impressively streamlined by default, which facilitates design, integration and installation.

Outstanding operating economy

Scania has a worldwide reputation of delivering outstanding operating economy based on high-quality products, services and support.

Engineered for uptime

Uptime depends on many factors. The robustness and dependability of engine components and vital engine systems. The simplicity of maintaining and repairing, as well as the overall durability all of which Scania has taken into consideration. Today’s engine platform features longer service life and extended service intervals, meaning a full 500 hours between oil changes and maintenance.

Exceptional step-load handling

Legendary power and reliability makes Scania engines ideal for standby power applications. In case of power loss, the engine responds instantly. Designed to handle high load variations effectively, the engines from Scania make a true difference when power supply is imperative.

AJ Power currently use Scania engines for our 7 Series. There is no denying the high standards and attention to detail that have been applied to the design of the entire AJ Power 7 Series range ranging from 250kVA to 770kVA. Ready to meet the demands of your industry, the 7 Series boasts an array of standard features plus a complete range of additional options. These engines offer high performance cooling systems, high uptime, low operational costs and long service internals - delivering power you can depend on.

If you would like to find out more about how Scania diesel generators please contact us at sales@ajpower.net or visit some of our Scania projects to find out how AJ Power Scania powered diesel generators provided a solution for our customers; please click on the following:

Scania HQ

Scania HQ 1

Table Mountain

Specialised 5MW Project

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Choosing a generator shouldn’t be a difficult decision, however choosing which generator is a lot more complex. Deciding if you need a single or three phase generator is the first step ensuring you have the power unit which is going to meet your energy needs and suitable backup power should you experience a power outage.

Before explaining the difference in single or 3 phase diesel generators, it is important to understand alternating current (AC). AC is a form of electricity were the flow of power is continuously changing direction. It is this type of current which is delivered into our homes and businesses.

What is the difference between single phase and 3-phase?

In a single-phase system, the power is supplied through two wires, phase and neutral. This means that the power delivery is constantly changing and is maximum at two points in a cycle. This is perfect for many applications such as heating and lighting but is less suitable for larger motor loads.

In a 3-phase system, the load is shared across three phase wires. This can be considered as three equal but independent single phase supplies. These three supplies have a time or phase difference of 120º. The most common 3 phase connection is called the star connection with one end of each of the three phases being connected at a common star (or neutral) point. By doing this, the three phase voltages, and hence power, peak at different times during a complete cycle. The sum of the three phases at any instant is always a constant value meaning that power is supplied constantly. This is much more suitable for large motor loads.

When Should I Use A Single Phase Or 3 Phase Power Supply?

Selecting a single phase or three phase system all depends on the power needs of a specific application. If you imagine one person carrying a load up a mountain, there will come a time that it will become too tough for one person. Now image three people sharing that load at different stages splitting the work by a third, they can carry it further and not get tired. It’s similar to single and 3 phase electricity, the following are examples of typical of items requiring single or 3 phase generators.

Single Phase

• Single home

• Power tools

• Site Lighting

• Domestic applications e.g. Houses small electric motors (under4kw)

3 Phase

• Large complex

• Electric Motor above 4kw

• Industrial/Commercial applications

Benefits and Uses of a Single Phase AC Power Supply

Single phase power supply units have a broad array of applications. Units that have a limited power need up to 3000 watts typically make the most efficient use of a single phase AC power supply. Generally, benefits of selecting a single phase system include:

• Broad array of application uses

• Most economic AC power supply for up to 3000 watts

• Fewer design costs

• Less complex designs

Benefits and Uses of a Three Phase AC Power Supply

Typical applications for 3 phase systems include data centres, mobile towers, power grids, aviation, and anything with a load greater than 3000 watts. Three phase power supplies offer a superior capacity for higher load systems. Some of the benefits include:

• Reduction of copper utilisation

• Ability to run higher power loads

• Constant power delivery to motor loads

Regardless of whether you need a single phase or 3 phase generator you can be guaranteed that AJ Power can provide a diesel generator to meet your project needs in addition you will have the support of our experienced team.

All our gensets are designed and manufactured at our HQ in the UK. We offer our customer a choice of engine and alternator which ensures you have the best option for your power needs.

For further information on which best suits your needs contact are sales team on sales@ajpower.net or visit our website at https://ajpower.net/products

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At AJ Power we are tasked with manufacturing large numbers of generating sets for blue chip companies that will operate in very arduous conditions.

For one particular customer we supplied to in the Middle East over 250 units consisting of two sound attenuated models, containerised AJ1100 and canopied AJ550. Most of the units have been running constantly for three years at Prime Power without major overhaul.

With our customer’s team carrying out meticulous OEM servicing and maintenance we recently had a report on the fleet running hours. We were astonished to read that the cumulative hours run totalled in excess of 3 MILLION as of 25th October! So in the words of a certain President, that truly is a really big number.

This Product life is a testament to the superior design and robustness of the AJ Power product and reinforces the benefits that can come from following Manufacturer’s service schedules and use of OEM parts.

To find out more about our products please click here or contact us at sales@ajpower.net

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There is nothing scary about AJ Power diesel generators when it comes to noise levels. Our weather protective and sound attenuated enclosures deliver durability and security for your generating set while helping control noise levels.

This is achieved through designing the generator with the end user in mind. Our range of canopies are manufactured of pre-treated galvanised steel and coated with polyester powder coated paint. The canopies are designed with low velocity airflow to prevent the ingress of water, sand and dirt. This is extremely advantageous to the operational life of the engine and alternator and will ensure your AJ Power sound attenuated generating set will operate in even the harshest conditions.

- Noise Absorbent Materials

- Servicing Made Easy

- Convenient Cable Access

- Internal Exhaust Silencer System

- Innovative Design

- Corrosion and Damage Resistant

Why you need sound proof generator

In many areas of the world there are directives in place that must be met in lines with acceptable noise levels across commercial and resident zones. Noise pollution can harm people’s lives and in addition can be a major cause of environmental pollution. Therefore meeting these noise directives is a demand in society and the prevention of noise is a rising concern in all markets. In some circumstances an open set may not meet the permissible levels and an alternative solution must be implemented.

This is why you need a sound proof generator. You don’t want a nightmare of noise pollution to work through once your generator is in place. These are fundamentals which are discussed by the AJ Power sales team at the time of the initial enquiry. No Tricks Just Treats the only thing that should scare you this Halloween and beyond is not choosing a diesel generator that you can rely on in your time of need.

You don’t want to have to stop work because you are making too much noise. By choosing AJ Power sound attenuated enclosures for your diesel generators solution you are guaranteed;

• That your diesel generators has been Made in the UK

• Base Frames and heavy duty enclosures are designed and manufactured in our fabrication factory at our headquarters in the UK

• All diesel generators are fully assembled and tested in our UK headquarters prior to despatch

• All products are tested pre despatch by an AJ Power engineer and maintained by our approved regional partners

• Machines are CE approved (where applicable)

• ISO9001, ISO14001 and ISO45001 approved

Take a look at some of the projects we have worked on with customers to meet the noise levels.

Want to find out more give our sales team a call and have a chat about your noise requirements contact us on sales@ajpower.net

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We have all heard this quote many times and no one can argue that if we don’t prepare correctly, things can go wrong or take an unexpected turn of events that we haven’t thought of and we end up firefighting to get things back on track.

Thankfully in our fabrication process we take this statement, fail to prepare, prepare to fail, very seriously.

Protecting metal work which will operate in some of worlds harshest environments against, corrosion, abrasion while trying to maintain the structural integrity and increase longevity is critical to our products functionality on site. In order to achieve this, preparation is key.

Preparing the surfaces for painting in our fabrication factory is critical to the success of the finished product. To get the surfaces ready prior to powder coating they go through shot blasting to create a profiled surface to ensure sufficient adhesion of either the powder coating or wet paint. We monitor the blast profile with a blast profile gauge as it can also be too rough and cause even more issues after the final coating is applied.

This enables a better bond between the blasted surface and the paint coat. This in turns increases the lifespan and endurance of the coating and future coatings should they be required. Shot blasting also help to remove any surface contaminants or rust scale that has formed on the metal.

AJ Power have a purpose built shot blasting booth which provides us with the perfect enclosure for carrying out the surface preparation to ensure products are perfectly clean and have the required surface profile for powder coating.

For further details please contact AJ Power Sales Team at sales@ajpower.net
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4 x AJ110 , recently despatched from AJ Power HQ en-route for the German rental market

#ajpower #rental

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"That's how I see business, great things are never done by one person, they are done by a team of people" Steve Jobs

Team AJ Power celebrate our 17th birthday on 1st October 2020.

A lot has changed since 2003 and especially over the last few months, however what has not changed is our commitment to provide our customers with the best generating sets, that remains as steadfast as it did back in 2003.

We continue to invest in our facilities to ensure that we are meeting the growing needs of our customers worldwide. 2020 has been a challenging time for everyone but we remain positive to the opportunities that lay ahead.

We would like to thank all our staff past and present, our suppliers and partners for their continued support and we are looking forward to the next chapter here at AJ Power.

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A Scania powered AJ375 recently left the factory heading to one of the highest mining sites in Peru which is 4100m above sea level.

For further information on which AJ Power generating set is best for your project contact our sales team on sales@ajpower.net

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At AJ Power we design and manufacture diesel fuelled electric power generating sets from 10kVA to 4000kVA, 230V - 13.8KV, for use in hospitals, banks, data centres, supermarkets and hotels, as well as for industrial, construction, events, utilities, telecommunications, rental and residential applications. Offering volume production with short delivery times. From our smallest to the largest genset you are guaranteed reliability, flexibility and efficiency. Click to find out more.

For further information on our range of diesel generators please contact our sales team on sales@ajpower.net

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Our first order for a diesel generator an AJ220 left the factory last week en-route to Taiwan last week.

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The first order for our new 3 Series AJ110 was dispatched last week and is en route to our customer in Africa. The new 3 Series AJ110 offers a compact design, reliable for use in a range of sectors including construction, residential, agricultural and commercial settings.

Click to find out more about this new range.

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Our subsidiary in South Africa, FGW Generators was delighted to welcome companies to the ADC Group meeting last week.

Agribusiness Development Cooperation (ADC) platform is a commercial agribusiness information highway that develops and empowers the emerging and existing commercial agribusiness sectors.

You can find more about the cooperation at www.agri4africa.com for more information on our subsidiary FGW Generators in South Africa please click here.

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Another project successfully passing its witness test, this AJ1900 Mitsubishi generator is destined for an airport in the Middle East.

The test was carried out in our specialised test cells with a reactive loadbank (0.8pf) and included full functionality testing and extended running at maximum output capacity. The witness test was conducted via video stream and a scada system with remote web access made available so the client could view Generator and Engine parameters with trending facility during the load run.

For further information on our facilities please click here or contact our sales team on sales@ajpower.net

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Witness test successfully completed.

Our Power Projects Team have successfully completed the witness test for these 2 x AJ2530 11kV Mitsubishi gensets with heat exchangers for a financial institution in the UK.

The tests were carried out over a week in our specialised test cells with a reactive loadbank (0.8pf) and included full functionality testing and extended running at maximum capacity.

For more information on our testing facilities please contact our sales team at sales@ajpower.net or click here

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When you choose an AJ Power diesel generators you are guaranteed reliability, flexibility and efficiency.

With AJ Power you are guaranteed:

- Diesel generators that have been Made in the UK

- All diesel generators are manufactured at our headquarters in the UK

- Base Frames and heavy duty enclosures are designed and manufactured in our fabrication factory at our headquarters in the UK

- All diesel generators are fully assembled and tested in our UK headquarters prior to despatch

- All products are tested pre despatch by an AJ Power engineer and maintained by our approved regional partners

- Machines are CE approved

- ISO9001, ISO14001 and ISO45001 approved

For further information contact our sales team on sales@ajpower.net or visit https://ajpower.net/products

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24 HOUR PROTECTION 365 DAYS PER YEAR

AJ Power Automatic Transfer Switch (ATS3) is designed to continually monitor the mains (Grid) AC power supply for under / over voltage and under /over frequency for both single and three phase systems.

If a mains (Grid) AC failure is detected, a start request is issued to the generator. Once the ATS panel has determined that the generator voltage is within a healthy operating range, the switch will disconnect the load from the mains (Grid), before reconnecting it to the generator supply. When the mains (Grid) AC supply has been healthy for a predefined stabilisation period, the switch will disconnect the load from the generator before reconnecting to the mains (Grid) AC.

The ATS3 panel is designed to work with all controllers in the AJ Power range. The system simply requires a three wire connection between the ATS3 panel and the Genset Control panel. The system utilises a motorised switch which breaks the load connection with each supply before transferring it to the other. This means there is no risk of connecting the two supplies together.

The wall mounting ATS3 panels are available in the following ratings.

100A

160A

250A

400A

630A

For further information contact our sales team at sales@ajpower.net or visit https://ajpower.net/products/control-systems/ats3

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Statistically 80% of all genset “fail to starts” are due to the condition of the DC starting batteries.

Keeping your batteries and charger in good condition will ensure that the genset does start when you need it. A lead-acid battery is just a collection of cells containing lead anode and cathode plates immersed in sulphuric acid creating a potential difference. The movement of lead, oxygen and sulphate ions determines the “charge” of the battery, a battery charger then reverses the electrical discharge of the plates.

AJ Power will supply the majority of their gensets with “dry charged” batteries to overseas customers (mostly due to carriage regulations on acid) and “wet” batteries to domestic customers. A wet battery is already charged and ready to commission when received, a dry charged battery requires a certain procedure to commission and ensure battery service life.

a) Only commission a dry battery when it is needed,

b) Inspect the battery for exterior damage before filling,

c) Remove the sealing plugs, tape or foil,

d) Remove and keep the vent plugs and terminal covers,

e) Use battery grade dilute sulphuric acid with specific gravity 1.270-1.280 at 25 degrees C conforming to BS3031 or better, do not use acid from old batteries.

f) The temperature of the battery and the acid should be in the range of 15-30 degrees C.

g) After taking the necessary Health and Safety precautions, fill each cell with the acid to a level of 8-15mm above the top of each plate, fill each cell one after another and complete the filling in one operation.

h) Leave the battery for 20-30 minutes and then measure open circuit voltage, charge the battery if it is below 12.50V.

i) Refit the vent plug and terminal covers.

j) Wash the battery with hot water and dry it.

Activation

Under normal conditions batteries can be installed after filling but an activating charge is recommended, it is essential that a conditioning charge be given in the following circumstances;

1. The battery has not been fitted with 24 hours of filling and activating

2. The specific gravity has fallen below 1.260, measured at 15 degrees C (SG decreases with a rise in temperature, and increases with a fall)

3. The battery does not produce its full capacity due to low external temperatures or unfavourable storage conditions.

Remember that a charging battery vents explosive hydrogen gas and may spill corrosive Sulphuric acid.

Before fitting

Check correct polarity – there have been instances where the polarity on the posts is reversed. Check the DC voltage required by the engine/control system – 2no. 12Vdc batteries supplied can be connected in series for 24v or parallel for 12Vdc, 4no. batteries incorrectly connected can supply up to 48 Vdc!

Fitting

Securely attached the battery to the baseframe or tray provided, ensuring not to overtighten the clamps, or short the battery terminals with any clamping system.

Ensure the control panel is switched off and the emergency stop button is depressed.

Connect the positive lead first, secure the clamp and cover with the protective boot on the lead, attached the negative lead and repeat.

Power up the DC circuit on the genset and ensure the starting, DC voltage measurement and operation of the battery charger circuit (if fitted).

Maintenance

Always keep the battery top and terminals clean, coat terminals and connections sparingly with petroleum jelly.

Regularly check the electrolyte is not below the minimum or above the maximum levels, only top up with distilled or chemically pure water.

Regularly check the operation of the battery charger, the battery charge fuse/MCB and wiring.

Replacement

The condition of a Lead Acid battery cannot be determined by measuring the voltage across the terminals or internal resistance alone, a stress test (short circuit test) must be carried out. Fast charging/high current charging of a battery will shorten its usable life. The AJ Power smart trickle charger switches off once the genset starts to allow the engine DC charger to take over, prolonging the life of the battery.

If a battery needs replaced over the lifetime of the genset, ensure that a similar battery with Ah and CCA Starting Current specification is fitted. Also be aware that there are environmental regulations in different countries governing the disposal of lead-acid batteries.

If you would like any further information on our products or services contact us at sales@ajpower.net

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AJ Power recently despatched a large volume order for diesel generators ranging from 80 kVA to 165 kVA for the rental market in Bahrain.

Manufactured using pre-treated galvanised steel and coated with polyester powder paint, the units have low velocity airflow to prevent the ingress of water and sand. This is extremely advantageous to the operational life of the engine and alternator especially in the arid and humid climate of Bahrain.

The diesel generators were designed to 50 degree C ambient. In addition each genset was supplied with a range of options which provide the end user with a number of benefits including:

  • Socket outlets
  • Fork pockets
  • Single point lift
  • Extended bunded Metal fuel tank
  • Electronic governor
  • Total plus protection on the alternator winding to give enhanced protection in high humidity
  • 4 pole circuit breakers

The diesel generators are en-route to Bahrain and will be available in the market for rental very soon. We would like to thank Nass Commercial for all their work on this contract and we look forward to continuing to grow our partnership in the future.

If you would like further details on our products and services please contact us at sales@ajpower.netor visit our website www.ajpower.net

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Continuous research into our markets and sectors has lead us to develop new machines within our 3 Series family. We welcome the new AJ88 and AJ110 canopy diesel generators to our product range. Both gensets are Perkins powered coupled with a Mecc Alte UK alternator, which are now available to order.

These new diesel generators are capable of operating in the harshest of environments and under challenging conditions . This canopy is designed to operate in ambient conditions of 50°C at prime rating and 45°C at standby rating (engine and alternator derates apply). Available only as Non CE canopied machines within the 3 Series, they are available as prime or standby application at 50hz and 60hz configuration making it more versatile across a range of power needs. The diesel generators offer a compact design, reliable for use in a range of sectors including construction, residential, agricultural and commercial settings.

Alternator

Mecc Alte new C-Type alternators make the most of energy conversion to produce the maximum power to size ratio. All C-Type alternators have the advantage of the unique Mecc Alte MAUX (Mecc Alte Auxiliary Winding System) installed as standard. This enables the C-Type alternators to take an overload of >300% forced current for up to 20 seconds – perfect for motor starting requirements.

Measurements & Noise Levels AJ88

Measurements & Noise Levels AJ110


Versatility Available in 50hz and 60hz configuration with a prime and standby application these diesel generators can operate in the harshest condition for a range of power needs.

If you are looking for diesel generators which offer cleaner power, cost effective power and versatility contact our sales team for further information and a datasheet at sales@ajpower.net.

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This month we were due to travel to Chile in order to attend a mining conference, like many other exhibitions during the Covid -19 crisis it was cancelled.

However because it was cancelled didn’t stop the organizers being innovative and the Mining exhibition is going ahead but on a virtual platform.

COVIDMIN has more than 2,200 people registered from 21 countries, running between 9-11 June 2020. This is definitely a first for AJ Power and Jorge Arroita who is responsible for our diesel generators sales and partners in South America region is attending this virtual exhibition.

COVIDMIN 2020 is the first virtual mining event and offers a wide range of expert content, presentations and discussion panels at the highest level as well as a technical and training program, with the aim of helping to overcome the health and economic crisis in the sector.

The platform enables participants to attend the presentations and also network as you would at a normal exhibition, meetings have been set up with new partners and the next three days are an exciting and new way of doing business as we continue to navigate a global business during COVID-19

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Have you ever wondered what makes an engine smoke blue? What components are the key causes? What can you do to reduce your risk of blue smoke? Blue smoke is seen in the exhaust gases as burnt lubricating oil and can originate in several areas within the engine and usually means trouble.

The first area where blue smoke may appear is from within the cylinder head, worn valves or worn valve guide seals may be causing excess oil to seep into the intake stroke of the engine. Valve guide seals can break down due to irregular oil and/or filter changes. It is also advisable to replace valve springs, collets and seats, or the problem might be in the cylinder block, wear on pistons and piston rings can result in blue smoke at all speeds, loads and temperatures.

Considering on average that pistons travel 34 kmph and change direction up to 26,400 times an hour, the piston rings are susceptible to gumming without proper maintenance, this causes a loss of combustion pressure and power. In the generator application, prolonged underloading the engine (below 35% of rating) will eventually result in glazing of the cylinder bores (Wet-Stacking), unburnt fuel in the exhaust system and coking up of the cylinder head/valves/ports.

If acted upon early this can be reversed with a loadtest around full rating for a few hours. If your engine is still producing blue smoke there is one more potential culprit, gummed up or worn seals are an open invitation for oil to seep into the turbocharger, remember engine maintenance is important, using the correct oil is crucial to overall performance, don’t skip scheduled service, used genuine manufacturers parts to keep your engine at its best and use the Manufacturers distributor network for all your maintenance and repair needs, because blue shouldn’t make you see red!

See a short animation on the subject here

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